Method and Device for processing of filter material, product obtained thereof WO2017122182

  • Short Desription

    Abstract/Short Description of Invention

  • Problem Addressed

    Describe The Problem the Invention Addresses in Simple Terms

  • Solution to Solution

    The Invention Namely the Solution to the Problem

  • Prior Art Addressed

    Invention Addressed a Major Gap In Prior Art

  • Unique Features

    Unique Features of Product/Process/Service

  • Commercial & Market View

    Commercial and Market Potential

Our solution brings a new way to recycle used air filters and technological residues from their production.

Thanks to an internationally protected patent, we transform the difficult-to-recycle material, which today

ends up as waste, into premium insulation material and pure granular activated carbon. The process is

carried out without combustion, energy-saving, in accordance with the principles of the circular economy.


• The market for air filters made of non-woven fabrics and the market for activated carbon have been

growing exponentially for a long time and have reached a turnover of tens of billions of euros per year

• The technology helps to reduce the need for primary carbon commodity, thereby limiting the pressure on

monoculture plantations and reducing the emissions associated with its production

• The resulting products are intended for use in building and construction industry, conventional industry,

automotive, acoustic and hygiene applications, but also for filter manufacturers or waste recycling centers


What is created:

Insulation material with excellent thermal, acoustic, antivibration and hygienic properties: non-

absorbent, antibacterial, anti-allergic, with zero mold growth, absorbs odors and dust

Granulated activated carbon that can be reused in filters or in other industries

• A closed cycle where the waste is used to reborn of a new raw materials with higher value added.


Why to invest?

• Territorial validity of patents: EU, USA, China, India, Mexico, Great Britain…

• The patent covers the method, the proven technology and the product – high competitiveness.

• Two products for sale from one input = attractive business model

• The solution is easily scalable and adaptable (stationary or mobile units directly at the waste source)

• Significant ESG dimension: waste recycling, lower carbon footprint, support for circular economy



The technology described in patent WO 2017/122182 A1 processes the filtration material in an energy-

efficient aerobic mechanical process, without heat, using a rotary disintegrator. The flat filter substrate is

defibered into its original, predominantly hollow fibers during a defined retention time through repeated

contact with the rotating elements and the profiled inner surface of the disintegrator chamber. A swirling

airflow is created, forming aerated fiber clumps while simultaneously releasing the activated carbon—part

of which is separated for further recovery, and part of which is redistributed across the surface of the fibers,

significantly improving the thermal-technical and hygienic properties of the insulation material.

The key difference compared to the existing state of the art lies in the synergy of defibration, aeration, and

simultaneous carbon separation at low energy demand, without thermal or chemical degradation. This

preserves the original physical properties of the fibers while also recycling valuable activated carbon.

Compared to traditional approaches, our solution achieves higher product utility value and lower energy consumption of the process.


 

Industries where the invention can be useful?

AUTOMOTIVE, CONSTRUCTION, FILTRATION TECHNOLOGY

An estimate of the total addressable market?

1.5 Billion USD

Potential Customers/End Users. Who might benefit?

Users of Active carbon and users of insulation materials
Estimated Valuation $3,000,000.00
CARAC
CARAC
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Estimated Valuation $3,000,000.00
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Application Number
201827030533
Patent Number
527337
Applicant
ČEŠKO, Vladimír
Country
India
Industry
Environmental Services
Patent Type
Single Patent
Available For
Sale

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Country Current Status Patent Application Number Patent Number Applicant / Current Assignee Name Title Google Patent Link
India Granted 201827030533 527337 ČEŠKO, Vladimír METHOD AND DEVICE FOR PROCESSING OF FILTER MATERIAL, PRODUCT OBTAINED THEREOF| Google patent link
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